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26 May 2025

UK Startup Unveils Industrial Batteries Based on Repurposed EV Battery Packs

26 May 2025  by pv magazine   
Allye Energy, a UK-based energy storage startup, has introduced two innovative battery energy storage systems (BESS) designed for industrial applications. Named MAX1000 and MAX1500, these systems offer storage capacities of 1 megawatt-hour (MWh) and 1.5 MWh, respectively. The MAX1000 is available for order now, while the MAX1500 is set to launch in summer 2025.


The MAX1000

The company highlighted the unique design of its MegaMAX range, which integrates up to 18 repurposed electric vehicle (EV) battery packs using a combination of Lithium Iron Phosphate (LFP) and Nickel Manganese Cobalt (NMC) chemistries. This approach enhances energy reliability and diversity while significantly reducing environmental impact. Allye Energy stated: “Unlike traditional batteries, MegaMAX range combines up to 18 repurposed EV battery packs with mixed chemistries (LFP and NMC), significantly reducing its environmental footprint while enhancing energy diversity and reliability.” The hybrid design reduces embedded carbon by over 40% per unit, saving up to 100 tonnes of CO₂ equivalent per system.

These systems are engineered for rapid deployment, with the MAX1000 capable of being installed in under two minutes using a standard hook loader truck. Their compact, container-sized design makes them suitable for industrial settings, including factories, data centers, and renewable energy sites. The MAX1000, weighing approximately 12,150 kg, provides up to 840 kW of power, while the MAX1500, still in development, will deliver up to 1.25 MW and enable megawatt-scale charging.

Allye Energy’s systems incorporate advanced AI-driven control systems to optimize performance, enabling real-time energy management and participation in flexibility markets. This can lead to energy cost savings of up to 50% for users, alongside new revenue opportunities. The systems are built to withstand extreme weather, operating in temperatures from -10°C to +40°C, with IP54-rated main housing and IP67-rated battery modules for durability. They also meet IEC 62443 cybersecurity standards, ensuring secure communication.

By repurposing EV batteries, Allye Energy supports a circular economy, reducing waste and promoting sustainable energy solutions. The MAX1000 and MAX1500 enhance grid stability by providing synthetic inertia, helping to prevent blackouts and support renewable energy integration. These advancements position Allye Energy as a key player in the transition to cleaner, more resilient energy systems.

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